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Tuesday, Feb 9, 2010
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Reviewer's Notebook

HP-BOOKS

"The Sheet Metal Handbook"
by Ron & Sue Fournier



ISBN# 0-89586-757-5
Book Review
by
Norm Lenhart
Editor - Off-Road.com



General Overview

Anyone whose spent any time around cars has felt the lure of those custom creations that grace the glossy pages of the print mags, wage war on the deserts of the great southwest, or make their home here on the virtual pages of Off-Road.com. You know the type. Tubular steel chassis, beaucoup suspension travel, sheet metal interiors....there seems to be no limit to what the fertile mind of a gearhead can envision.

One of the first thoughts people have is that such creations are outside the abilities of the average shade tree mechanic to create. The second thought is that these dream trucks are expensive. Unfortunately, both of these things are true. That doesn't mean however, that there's not a significant amount of custom work that you "can" do with a modest investment in the proper tools, and a lot of hard work & practice.

OK, so you have the tools, and you made the time to use them. What now? Well, for starters, make a bit more time and read "The Metal Fabricators Handbook" by Ron Fournier. This award winning tome from HP Books has developed a reputation for putting many an enthusiast on the right track to developing the skills necessary for building those "dream trucks". No, it won't turn you into a Ron Fournier or Jon Nelson overnight, but it will certainly lay a solid foundation toward a never-ending education in the metallic arts.

The Metal Fabricators Handbook takes you step by step through several custom projects, giving the reader an abundance of photo-reference, diagrams, measurements, and tips & tricks for getting the most out of your tools. Learn how to properly build and mount roll cages, aluminum interiors, scoops, flares, other items that many consider "essential" to automotive customization. While this book is geared towards asphalt, the principles contained herin translate directly to the off road world as well.

Highlights

  • Basic tool selection
  • Tube bending and notching
  • Sheet metal basics
  • Grades of metal and it's uses
  • Header construction
  • Chassis design
  • Roll bar / cage design and construction
  • Welding - Gas / Arc / Mig / Tig
  • Fuel and oil tanks
  • Specialty tools and their uses
  • Building custom tooling

The Verdict - 4+

Remember, even the greatest fabricators in the world had to start somewhere. While they may have been born with a natural talent for shaping metal, seemingly by will alone at times, they still had learn most of their skills. The Metal Fabricators Handbook endeavors to teach you some of the more basic of those skills, and by all accounts, does the job very well. There's a lot of info crammed into those 144 pages, and between the abundant photos, diagrams, and straightforward explainations, some incredibly complicated subject mater becomes easily understood.

If you have any intentions to preform custom work on your rig, This is one book you shouldn't be without. IMO, Spend the $15. You won't regret it.

Get the Metal Fabricators Handbook from Amazon.com

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