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Reviewer's Notebook

HP-BOOKS

"The Sheet Metal Handbook"
by Ron & Sue Fournier



ISBN# 0-89586-757-5
Book Review
by
Norm Lenhart
Editor - Off-Road.com



General Overview

Many of us run across the need to work with sheet metal at one time or another. Usually it comes shortly after we relocate a significant portion of rocker panel with "natures sledgehammer"...I.E., a big rock. Other times, we feel more creative, and contemplate building custom pieces for our rigs.

That usually lasts right up until we realize that like most off-road enthusiasts, we can't tell an English wheel from a power shrinker. A what you say? That's exactly my point. Then there are a few dozen grades and types of metal out there, and picking the wrong one for the intended application will soon result in frustration, and wasted money when you have to re-do the part with the right one....but which "is" the right one? Glad you asked.

In "The Sheet Metal Handbook", Ron & Sue Fournier introduce the reader to the how's & why's of working with sheet metal. With over 30 Years in the business, Ron is both award winning author (of "The Metal Fabricators Handbook" - reviewed elsewhere on ORC), and master metalsmith. The man has a lot to offer the budding metal crafter, and goes about educating his readers in a clear, easy to understand style.

Like many books in the HP line, the SMH is filled to bursting with photos, diagrams, and other visual aids which greatly assist the reader in understanding the use of sheet metal, the techniques used to form it, and tools that you'll use to get the job done

This 138 page book is by no means a seminal work on the subject, but then again, it doesn't try to be. What it does attempt to do is give the reader a basic, but solid education in the ways of the sheet metal arts, as they apply to the automotive field. In this respect, the book is an invaluable resource for any automotive enthusiast.

Highlights

  • Selecting and using basic hand tools
  • Proper use of beaders, rollers, brakes, and power hammers
  • Using an "English Wheel"
  • Pattern design
  • Riveting techniques
  • Building "Hammerforms"
  • Properly equipping a sheet metal shop
  • Types and grades of aluminum and steel
  • Picking the right tool for the job
  • Picking the right metal for the job
  • Basic techniques and tutorial for metal shaping
  • Tips on restoring original sheet metal

The Verdict - 4

The Sheet Metal Handbook is another of those books that no serious automotive enthusiast should be without. While you may never hand hammer an aluminum 427 AC Cobra body in your garage, think about all the smaller projects that you can put your new found knowledge to.

  • Custom brackets

  • Dash and door panels

  • Hood scoops

  • Flares

  • Wheel tubs...

...and yes even generic auto body work. Sheet metal can play a role in it all, and with a lot of practice, some hard work, and guidance from The Sheet Metal Handbook, you'll be well on your way to building the vehicle that you always wanted.

Get the Sheet Metal Handbook from Amazon.com

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